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Consultation Hotline：137-0688-8023
Introduction
The fully automatic laminating machine is a large-format post-printing packaging finishing equipment designed and launched by our company in accordance with the current domestic laminating market's growing demand and to meet people's growing needs and applications. It is designed for OPP film gluing,non-glue film, pre-coated film and paper lamination.
The fully automatic laminating machine is mainly suitable for
Book covers such as: books and magazines, textbooks, stamp albums, portable paper bags, various promotional materials, exquisite albums, illustrations,covers, packaging decoration, etc.;
Various packaging materials such as: mid-to-high-end wine boxes, cigarette boxes, food boxes, medicine boxes, daily consumer goods, etc.;
Advertising paper such as: advertising paper, exhibition boards, drawings, documents, photos and other products.
The equipment has the characteristics of high performance and high efficiency. It can meet the professional needs of printed surface decoration and bring your company's laminating product quality level to a new level. It not only saves manpower and material resources, but also greatly shortens the production cycle. The machine has a compact and perfect structure design, stable and reliable performance, simple operation and adjustment, fast and accurate. The machine integrates automatic paper feeding system, powder removal system, gluing system, drying system, laminating system, electromagnetic heating system, air pressure system, paper separation, finished product automatic collection system and other functions. The electrical control system is centrally controlled by PLC programmable controller, data input is on the touch screen, and each functional system is controlled by servo motor/frequency conversion motor, with high automation.
In addition, the machine can be used for laminating paper printed products of various specifications and sizes, with a wide laminating range. This machine realizes full-line automation of paper feeding, powder removal, laminating, slitting, paper collection, and temperature control. It is a cost-effective equipment preferred by large and medium-sized laminating companies. Its main key components are internationally renowned brands and high-standard processed parts to ensure the quality of the machine. The equipment is easy to operate and durable.
Process
The height of non-stop feeding can reach 1150mm, pre-stacking device, non-stop feeding
FEEDING UNIT
● 4 suckers for lifting and 4 suckers for conveying structure. Max Speed 12000 sheets/h
● The paper feeding table has upper and lower over-limit protection
● The height of non-stop feeding can reach 1150mm, pre-stacking device, non-stop feeding
CONVEYING TABLE AND OVERLAP
● The conveying table adopts customized stainless steel corrugated board
● The brush wheel and rubber pressing wheel move smoothly
● Servo motor overlap, improve accuracy of lap, error≤±1m
LAMINATOR HOST
● The diameter of the drying roller is increased to 800mm, and the oven has a built-in
stainless steel fin electric heating tube.
● The heating roller adopts electromagnetic heating system, which heats up and cools down
quickly, and the temperature is stable, and the built-in temperature measuring probe can
accurately read the temperature.
● The diameter of the heating steel roller is 400mm, and the pressure can be up to 12T.
● The gluing roller and metering roller are controlled and driven by independent motors,
and the glue control is more uniform.
● The machine stops in an emergency, the film pressing frame rises automatically, the film
is automatically reversed, and the film is not contaminated by glue. The gluing system
Teflon process treatment is convenient for cleaning non-sticky adhesives.
● The total control touch screen design is concise.
● Waste film winding device
CUTTING UNIT
● The paper cutter is equipped with a tension controller and an anti-curl device to
ensure that the paper is flat and not curled.
● The paper cutting part contains grinding wheel, disc knife and chain knife for slitting,
meeting customers' requirements for slitting films of different materials.
● The bounce roller is controlled by an independent motor, and the paper can be
separated by using the speed difference.
● Hot knife low pressure direct heating and slitting without tail film,
detecting paper thickness and slitting, accurate and efficient
NON-STOP COLLECTOR
● Adopt pneumatic paper sorting structure to ensure the neatness of the paper and
facilitate the next process.
● With a reduction wheel to prevent the paper from being damaged due to too fast
hitting the baffle.
● Counting electric eye, the number of running paper is displayed on the display screen
at the take-up machine, which can be cleared and accumulated.
● Induction electric eye, sensing the length of the paper,
if the length of the paper changes, the belt will accelerate,
and the baffle of the take-up machine will overturn and lift the paper.
Equipment Technical Parameters
| Model | JDM-1080EM |
| Max Paper Size | 1080×880mm |
| Min Paper Size | 360×320mm |
| Speed | 10-100m/min |
| Paper Thickness (Round Knife) | 80-500gsm (Above 100gsm easy to adjust, E type corrugated paper) |
| Paper Thickness (Hot Knife) | ≥157gms |
| Overlap Precision | ≤±1.5mm |
| Film Thickness(common micrometer) | 10/12/15 |
| Common Glue Thickness | 4-10g/m2 |
| Pre-Gluing Film Thickness | 1005,1006,1206g/m2(1508 and 1208 suit deep embossing paper) |
| Main motor power | 5kw |
| Whole machine power | 70kw |
| Working power | 30-45kw |
| Power | 380V-50Hz-3P |
| Working Pressure | 15Mpa |
| Air consumption | 80m³/h |
| Cable Thickness | 25mm2 |
| Weight | 7800kgs |
| Dimension (layout) | 11500*2800*2950mm (Pre-stacked track inclu-ded） |
Equipment Schematic
